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Froth flotation is an important concentration process. This process can be used to separate any two different particles and operated by the surface chemistry of the particles. In flotation, bubbles are introduced into a pulp and the bubbles rise through the pulp.

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Flotation is widely used to concentrate copper, lead, and zinc minerals, which commonly accompany one another in their ores. Many complex ore mixtures formerly of little value have become major sources of certain metals by means of the flotation process. This article was most recently revised and updated by Chelsey Parrott-Sheffer, Research Editor.

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Principle of operation. Before froth flotation can work, the ore to be treated is reduced to fine particles by crushing and grinding (a process known as comminution) so that the various minerals exist as physically separate grains.This process is known as liberation.The particle sizes are typically less than 0.1 mm (100 µm), but sometimes sizes smaller than 7–10 µm are required.

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A gold carbonaceous sulphide ore from California carrying free gold yielded a 93 per cent recovery into a concentrate at 14.4:1 to ratio of concentration after conditioning with 0.50 lb. per ton of reagent 645. In each case the ore was ground to about 70 per cent minus 200 mesh and conditioned at 22 per cent solids with the reagents as indicated.